Other ac You can measure tongue weight handling of an ATV. You must use common with a bathroom scale. Put the tongue of sense and good judgment when carrying car- the loaded trailer on the scale with the go or towing a trailer. Overloading this ATV or carrying or tow- Allow more braking distance. A heavier ve- ing cargo improperly. Pay particular at- This ATV is for recreation and utility use.
This tention to the safety information on pages section, Riding your ATV, provides general — They should Beginners should get training from a certified then regularly practice the skills learned instructor. Page 74 Not recommended for children under 16 years of age.
Page 75 This ATV is designed to carry operator and cargo only — passengers prohibited. Could cause you to react more slowly. Page 79 Speed limiter WARNING For riders less experienced with this model, Indicates a potential hazard that could this model is equipped with a speed limiter in result in serious injury or death. The speed limiter keeps the throttle from fully opening, even Do not operate at speeds too fast for your when the throttle lever is pushed to the maxi- skills or the conditions.
Otherwise your feet may con- Removing hands from handlebars or tact the rear wheels. Page 82 Avoid wheelies and jumping. You may lose control of the ATV or overturn. Page 83 Never modify this ATV through improp- er installation or use of accessories. All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions.
If you have questions, consult an autho- rized ATV dealer. Page 84 Exhaust system Do not touch the hot exhaust system. To prevent others might be likely to touch it. Riding on paved surfaces can cause loss of control. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con Page 86 Do not ride on any public road, street, or high- way.
Riding on public roads can result in collisions with other vehicles. Page 87 Know the terrain where you ride. Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset. You could a caution flag on the ATV. DO NOT use the be injured. Page 90 Select a large, flat area off-road to become fa- With the engine idling, return the starter miliar with your ATV.
Make sure that this area choke to the closed position, and shift the is free of obstacles and other riders. You drive select lever into the forward position. Page 92 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves.
Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. Be sure that you can ma- for the ATV or for your abilities. Practice neuver your ATV well on flat ground before at- on smaller hills before attempting large tempting any incline and then practice riding hills. Climbing hills improperly. Avoid hills with excessively slippery or loose surfaces.
Shift your weight to the uphill side of the ATV. Page 97 If your ATV has stalled or stopped and you and rear brakes gradually, or dismount the believe you can continue up the hill, restart ATV immediately on the uphill side.
Page 98 If you begin rolling backwards: Keep weight uphill. Apply the front brake. This means that applying either the front ATV as possible. Note: a special technique is required when braking as you go down a hill. Be sure that you hills. Test your brakes shallow water of up to a maximum of 35 cm after leaving water.
If necessary, apply 14 inches in depth. Page Test your brakes after leaving the water. Page 1. V-belt cooling duct check hose left front side of ATV 1. Storage compartment check hose 1. Drive select lever box check hose 1. V-belt case drain plug Look out for obstacles which could Improperly operating over obstacles. Be sure to keep your feet Could cause loss of control or a colli- firmly mounted on the footboards at all times.
If there is room to do so by steering in the direc- unexpected and uncorrected, sliding could tion of the slide. Bear in mind that You may lose control of this ATV. If your ATV starts to slide sideways: This section is designed to be a reference Steer in the direction of the slide if you have guide only.
Be sure to read each section on the room. Applying the brakes or accelerat- riding techniques completely. Page If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to main- tain proper balance.
If the ATV starts to tip, steer down the hill if there are no obstacles in your way to regain balance. Periodic inspection, adjustment and lubrica- tion will keep your machine in the safest and EBU most efficient condition possible.
All the torque settings and adjust them as neces- parts and accessories added to this ve- sary. For ATVs equipped with an odometer or an hour meter, follow the km mi or hours maintenance intervals. Warm engine before draining. Page Panel Removal And Installation EBU Panel removal and installation The panels illustrated need to be removed to perform some of the maintenance described in this chapter.
Refer to this section each time a panel has to be removed or reinstalled. Panel C 2. Panel D 3. Remove the seat. Pull outward on the areas shown, and then pull upward.
Page To install 1. Place the panel in its original position. Install the seat. Remove the top carrier bolts. To install Place the panel in the original position and in- stall the bolt. Place the panel in the original position, and then install the quick fastener screws. Place the carrier in the original position, and then install the carrier bolts under the fenders.
Install the top carrier bolts, and then tight- en all bolts to the specified torques. Pull outward on the areas shown. To install Place the panel in the original position, and then install the bolts. Panel F 1. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the inter- vals specified in the periodic maintenance and lubrication chart.
Page 5. Remove the engine oil filler cap and wipe 6. Insert the dipstick in the oil filler hole off the dipstick with a clean rag. NOTE: The engine oil should be between the mini- mum and maximum level marks. Page 8. Insert the dipstick into the oil filler hole, To change the engine oil with or without oil filter cartridge replacement and then tighten the oil filler cap. Install the panel. Remove panel F. See pages — for panel removal and installation proce- dures.
Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. O-ring 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm 1. In order to prevent clutch slippage since the engine oil also lubricates Tightening torque: the clutch , do not mix any chemical Engine oil drain bolt: additives.
Place the ATV on a level surface. Remove the oil filler bolt, and then check the oil level in the final gear case. Page Changing the final gear oil 1. Remove the engine guard and the final gear case guard by removing the bolts.
Final gear oil drain bolt 5. Install the drain bolt, and then tighten it to the specified torque. Engine guard 2. Page 6. Add the recommended final gear oil to 9.
Install the engine guard and the final gear the brim of the filler hole. Place a container under the differential gear case to collect the used oil. Remove the oil filler bolt and oil drain bolt to drain the oil. NOTE: 6. Install the oil filler bolt, and then tighten it Do not exceed the specified differential to the specified torque. If the coolant is at or below the minimum 1. Check the coolant level in the coolant — for panel removal and installa- reservoir when the engine is cold as the tion procedures.
Page Changing The Coolant Removing the radiator cap when the en- gine and radiator are still hot. Remove panels E and F. See pages — for panel removal and installa- tion procedures. Place a container under the engine, and then remove the coolant drain bolt. Use a trough or a similar object as shown to prevent coolant from spilling on the foot- rest.
Radiator cap 1. Coolant reservoir hose 5. Remove the radiator cap. After draining the coolant, thoroughly 6. Remove panel D. See pages — for flush the cooling system with clean tap panel removal and installation proce- water. Check for coolant leakage. Total amount: 1. Also included are photographs of the components being serviced, diagrams and exploded views.
A Yamaha Kodiak repair manual is a digital book of repair instructions. A PDF is a file format providing images of text and graphics that looks like a printed book you'd obtain in a book store.
A downloadable Kodiak repair manual can be transmitted to your computer, tablet or smart phone in seconds. I need diagram of disassembled rear differential for Yamaha kodiak Do you have a manual that shows this? Factory service manuals were originally only designed for professional mechanics and issued by the manufacturers themselves.
A specs chart and a section on safety features is also typically incorporated into the manual. Factory service manuals are written in technical terms but contain detailed diagrams that can help decipher these for non-professionals. Lastly we take a look at the Yamaha Kodiak Repair Manual which is generally considered to be an aftermarket guide. They not only include information about assembly and disassembly of the ATV but also much more detailed information like torque specifications, dimensions, and part numbers.
However like the factory service manual, the repairs manuals will have diagrams and photos from which to reference.
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